SINGLE Diamond WIRE SAWS
has the great experience of the equipment development over the years and has developed μSWS-1600 Single Wire Saws Machine for the front and end truncation of mono/polycrystalline silicon and sapphire ingots. Combining with MDWEC Diamond-Coated Saw Wire and other relevant technologies, this Single Wire Saws Machine can reduce the waste from the abrasive lapping/polishing and the environmental pollution. Comparing with the conventional productive processes, the Single Wire Saws Machine provides the precise work completion and high productivity.
Product Description
Introducing a highly adaptable solution, our product is designed to efficiently truncate a diverse range of materials, including silicon crystal, quartz, ceramics, sapphire, glass, gallium arsenide, and more. Its innovative design incorporates a single diamond wire saw, enabling reciprocal wire travel direction under precise PLC program control. The high wire-speed design, especially when paired with MDWEC Diamond-Coated Wire, reduces cutting time by up to 50%, leading to significant cost savings and heightened productivity. The machine offers rocking options for optimal surface finish and thickness control, making it ideal for slicing through hard and brittle materials.
Versatility is a key strength of this machine, as its adaptable working-platform design caters to a wide range of workpiece cutting applications. Notably, it minimizes kerf-loss, translating to reduced lapping and polishing time in subsequent stages, thereby minimizing both labor and consumable waste. The user-friendly computer-interfaced system ensures straightforward operation and maintenance, contributing to a long consumable life and readily accessible spare parts. Together, these features position our product as an efficient and user-friendly solution for precision material truncation, enhancing productivity and cost-efficiency in various manufacturing processes.
The uSWS-1700L, with specific specifications, exemplifies its capabilities as a wire saw machine. Accommodating workpieces with dimensions up to 600mm in height, 600mm in width, and 400mm in depth, it caters to various cutting tasks. The machine boasts a maximum wire running speed of 800 meters per minute, ensuring rapid and efficient cutting processes. Equipped with a Ø163 mm wire guide and six sets of wire guides, it provides precise wire guidance. The adjustable rocking degree within the range of 0 to +/-3 degrees adds flexibility to cutting angles.
Featuring a substantial Z table stroke of 780mm and an adjustable Z in-feed rate ranging from 0.01 to 150mm per minute, the machine offers precision and adaptability in cutting capabilities. Compatible with wire diameters ranging from Ø0.15 to Ø0.35mm while maintaining a maximum wire tension of 60N or less, it ensures consistent performance. The 100-liter tank for slurry supply ensures an ample resource for cutting operations. In terms of installation, the uSWS-1700L occupies a space measuring 2620mm in height, 1700mm in width, and 1050mm in depth, reflecting its robust construction and capacity for various wire cutting tasks. These specifications collectively define the capabilities and dimensions of the uSWS-1700L, establishing it as a powerful and reliable wire saw machine for precision cutting applications.
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