Mini tape casting coater with heated vacuum bed and pump
Mini tape casting coater with heated vacuum bed and pump is designed for the fixed thickness and extra thin polymer coating or conductive ceramic film on various substrates. It is small enough to put into glove-box through its air-lock chamber and can be used in Ar gas.
Product Description
Introducing our Mini Tape Casting Coater, a versatile and compact system tailored for precise film coating in the research and development of trace materials, particularly ideal for universities and research institutes. This coater boasts a bottom vacuum chuck with heating capabilities up to 100ºC and includes a film applicator for added convenience. Designed for electric drive functionality, the 24V power supply enables glove box compatibility, offering a comprehensive solution for specialized material research.
Operating on a single-phase power supply with a voltage range of 100~240VAC and a frequency of 50/60Hz, the coater consumes 230W of power. The heart of the system is the heatable vacuum platform, featuring an aluminum alloy vacuum chuck with micro-sized holes, providing precise temperature control through a digital temperature controller with +/- 1ºC accuracy. The platform accommodates a vacuum chuck area measuring 200mm in length and 130mm in width. The system includes a top cover for protection and efficiency.
Equipped with a 24VDC motor, the coater incorporates a vacuum pump that draws power from the system itself, featuring an 8mm O.D. tube fitting for vacuum chuck connection. The film applicator is user-friendly, with a built-in pushing bar for a micrometer-adjustable applicator and a fixed-thickness film applicator offering options of 5μm, 10μm, 15μm, and 20μm. The DC 24V motor continuously drives the pushing bar to the adjustable position, ensuring precision in the coating process. A waste plate collects excess slurry, and a stainless steel slurry boat enhances functionality.
The coater's maximum coating area measures 200mm in length and 100mm in width, maintaining film thickness accuracy at +/- 2um. Adjustable traverse speed ranging from 0 to 50mm/s and a variable travel distance from 0 to 360mm provide flexibility in the coating process. The product dimensions, including the cover, are 360mm in length, 220mm in depth, and 210mm in height. Without the cover, the system's height is 155mm. The entire unit weighs 18 kg (40 lbs), combining compactness and manageability for a variety of coating applications.
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