Flame assisted spray pyrolysis equipment

The Flame Assisted Spray Pyrolysis equipment is a sophisticated tool designed for precise and efficient coating processes. Equipped with accessories to control the flame during operation, this equipment utilizes a positive displacement pump and compressed air to spray the solution through a mixing chamber and nozzle. The substrate, placed on a hot plate with adjustable temperature settings through a dedicated controller, undergoes uniform coating facilitated by a motorized XY platform.

Control of the solution flow rate and substrate motion sequence is seamlessly managed through a personal computer, offering a high level of customization. The flame, manually initiated and adjusted using control accessories, can be set at the required intensity level. Notably, the equipment's versatility allows for spray pyrolysis without a flame, offering flexibility in the deposition process.

In flame-assisted spray pyrolysis, the solution is heated by an oxy-LPG gas mixture flame before being deposited onto the substrate. This technique is particularly beneficial for depositing oxides onto metal and ceramic substrates, with a focus on materials like Al2O3, ZnO, and metastable solid solutions such as ZnO-MgO and ZrO2-Y2O3 on various surfaces.

The Flame Assisted Spray Pyrolysis equipment comes with a comprehensive set of specifications, operating on AC 208~240V in a single-phase configuration. Key components include a Liquid Dispensing Unit with a stepper motor actuator and adjustable dispensing rates, a Compressive Air Sprayer with a single nozzle for precise coating, and a Heatable Substrate Base Plate with dimensions of 175×175mm capable of reaching a maximum temperature of 500°C.

Connectivity is ensured through an RS232 port for PC connection, with PC software provided for installation. The equipment includes a compact air compressor for immediate use, but it requires oxygen and LPG gas (not included) for operation. Safety features include an Automatic Ignition Switch and a pressure regulator with a digital gauge for precise air pressure control.

The Flame Assisted Spray Pyrolysis equipment offers centralized software control for various processing parameters, with the flexibility to save user programs for analysis or rerun. Supplied with either a brand new laptop computer or a Microsoft Surface Pro with pre-installed software, the equipment is CE certified, guaranteeing compliance with safety and quality standards. This makes it a reliable and advanced solution for a wide range of coating applications.

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