Benchtop heating roll-to-roll tape casting system with electrostatic dust remover
Benchtop heating roll-to-roll tape casting system features electrostatic dust remover for particle-free coating environment. The pressure adjustable calender allows the substrate to be compressed right after the bake-out. The roll-to-roll fashion enables the continuous treatment process: substrate feeding, tape casting, bottom heated drying, oll pressing, reeling the processed electrode. Benchtop heating roll-to-roll tape casting system is ideal for coating applications such as lithium-ion battery electrode slurry, solid state electrolyte film, and ceramic film research.This set of equipment has a modular design,including retractable roll, scraper, heated display roll module with pressure display and bottom heating drying module.
Product Description
Introducing our state-of-the-art benchtop heating roll-to-roll tape casting system, a cutting-edge solution meticulously crafted to meet precise coating requirements with unparalleled efficiency. Operating in a roll-to-roll (R2R) configuration, this innovative system revolutionizes the coating process by seamlessly integrating automatic substrate feeding and receiving, ensuring heightened operational efficiency. At the heart of its functionality is a pivotal doctor blade, providing precise control over the tape casting applications. The bottom heated bed plays a crucial role, ensuring uniform heating and drying of the coating slurry, guaranteeing consistent and reliable outcomes.
A notable feature is the pressure-adjustable rolling press, capable of reaching temperatures up to 200°C and exerting 2 tons of pressure, facilitating controlled compression during coating for impeccable results. To maintain a particle-free coating environment, the system is equipped with an electrostatic dust remover, particularly advantageous when working with sensitive materials, safeguarding the quality of the coated products. Collectively, these features position the benchtop heating roll-to-roll tape casting system as a versatile and effective tool for a myriad of coating applications.
The operational parameters showcase the adaptability of the Benchtop Heating Roll-to-Roll Tape Casting System. Operating on a voltage range of 208 – 240VAC and compatible with single-phase power sources at a 50/60Hz frequency, the system is notably energy-conscious with a maximum power consumption of 1.7 KW. Excelling in tape casting applications, it achieves a coating thickness precision of 10 microns using a doctor blade on a flat plate. The system boasts a 150mm blade, extendable to 180mm with an optional blade, enabling versatile coating widths. With a substrate handling capacity of up to 200mm in width, the adjustable coating speed ranges from 100-800mm per minute, providing flexibility for various applications. Thickness adjustment ranges from 0.5mm, ensuring versatility in coating thickness.
The drying chamber features a bottom heating bed with a maximum temperature of 100°C, measuring 1000mm in length, and equipped with a 1.5 KW heater for continuous-flow heated circulation. The Static Dust Removal System further ensures a dust-free coating environment. The Heatable Roll Pressing System, integral to the equipment, includes a roller with a calendering width of 200mm, made from high-strength hardening steel. The Roller Heating System is equipped with two digital temperature controllers, offering 30 programmable segments for precise control, with a recommended temperature of 150°C, reaching a maximum of 200°C. The compact design of the system, measuring 2400mm (L) x 400mm (W) x 450mm (H) with the dust shield closed, and 700mm in height when opened, underscores its dimensions. Weighing 300 kg, the system is robust and supported by a one-year limited warranty with lifetime support, emphasizing proper maintenance using Acetone to prevent rusting and uphold optimal performance.
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