Automatic ultrasonic spray pyrolysis coating equipment

The Automatic Ultrasonic Spray Pyrolysis Coating Equipment represents a versatile desktop solution for precise and controlled coating processes. This equipment employs advanced technology to ensure accurate parameter control, with dispensing rate and spray head movement intricately managed through an intuitive software interface. The dispenser system, driven by a stepper motor, utilizes a positive displacement pump for tailored solution dispensing.

Designed to cater to diverse coating requirements, the equipment features three distinct spray heads: an ultrasonic spray head for uniform, thin film coatings, a compressive air spray head for thick film applications, and a 20 mL syringe pump for controlled dispensing in small quantities. Operating on a single-phase power input ranging from 208 to 240 VAC at 50/60 Hz, the equipment is equipped with a 24 VDC stepper motor actuator.

The sprayer system incorporates an ultrasonic atomizer nozzle operating at 40 kHz with 130 W power, ensuring the generation of fine droplets suitable for a viscosity range of 1 to 50 mPa•s (cP). The sprayer's X-Y axis traverse capability spans up to 200 mm, with adjustable drive speeds for precise control. The equipment allows the utilization of inner gas or compressed air to shape spray patterns and enhance velocity, adding flexibility to the coating process.

The Substrate Base Plate, measuring 150 mm×150 mm, can reach a maximum temperature of 500°C and operates independently, controlled by a dedicated controller. The equipment is bundled with a compact air compressor for immediate use, requiring compressed air at approximately 4 bar pressure. Connectivity is facilitated through an RS232 port for PC connection, with inclusive software providing centralized control over dispensing rate, X-Y stage movement, solution loading, and draining.

The software interface ensures user-friendly operation and allows the saving and retrieval of user-defined process parameters. The package includes either a new laptop computer or a Microsoft Surface Pro with pre-installed software, offering a seamless setup. As a mark of its quality and safety compliance, the equipment is CE certified, making it a reliable and efficient choice for diverse coating applications.

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