500W/1000W 2L Plasma cleaner P2L-500W
The plasma cleaner is a compact, non-destructive cleaning device. The plasma cleaner uses low air pressure to excite plasma as a cleaning medium, thereby effectively avoiding secondary pollution caused by the liquid cleaning medium to the object to be cleaned.
Product Description
2L plasma cleaner is equipped with a mechanical vacuum pump, while vacuuming maintains the vacuum of the chamber, the pollutants after the plasma reaction can also be pumped away by the vacuum pump; therefore, the short-time cleaning can completely clean the organic pollutants. In addition to the cleaning function, this small plasma cleaner can change the surface properties of some materials according to the needs under certain conditions. During the cleaning process, the glow discharge of the small plasma cleaner not only enhances the adhesion, compatibility and wettability of these materials, but also disinfects and sterilizes the materials. This plasma cleaner is suitable for laboratory and small-scale production. Using 13.56Mhz rf power supply, can be used to match a variety of commonly used gas plasma. There are a variety of common specifications for RF power supply from 100W to 1000W, which can meet the diverse needs of users. The 500W/1000W 2L plasma cleaner exhibits a wide range of applications across various industries. In the metalworking sector, it excels in the removal of oil, greasy dirt, organic contaminants, and oxide layers from metal surfaces, ensuring their cleanliness and readiness for subsequent processes. Within automotive manufacturing, this equipment plays a vital role in the pre-treatment of plastics and contributes to the paint spraying process, a crucial step in the production of automobiles. Textile production benefits significantly from the plasma cleaner's capabilities by enabling precise adjustments in the hydrophilicity, hydrophobicity, and surface modification of textiles, filter screens, and films, thus improving their performance and functionality. In the field of biomedicine, the equipment enhances the activity of Petri dishes and optimizes the properties of vascular stents, syringes, catheters, and facilitates pro-wetting of various materials, all essential prerequisites for subsequent cross-coating treatments. The aerospace industry relies on the plasma cleaner for surface coating pretreatment of insulating materials and electronic components, ensuring their durability and performance under demanding conditions. In electronics manufacturing, it proves indispensable for circuit board cleaning and etching, as well as non-oxidation and activation treatments of materials like PP, significantly improving their solderability. Within the semiconductor industry, the plasma cleaner plays a pivotal role in wafer processing and the removal of photoresist, facilitating pre-package pretreatment, a critical step in semiconductor manufacturing. In LED manufacturing, the equipment is instrumental in pre-treating brackets before the cleaning and packaging processes, ensuring the production of high-quality LED components. Additionally, in the plastic and rubber industry, the plasma cleaner enhances the surface activity of materials such as PS, PE, PTFE, TPE, POM, AS, and PP, making them more amenable to bonding and printing processes, thus expanding its utility across various industrial applications. The 500W/1000W 2L plasma cleaner is equipped with a comprehensive set of technical parameters. The cleaning chamber is constructed from high-purity quartz, providing a clean and contaminant-free environment for various applications. The chamber's dimensions measure a diameter of 100mm and a length of 270mm, offering adequate space for its intended tasks. The RF power supply is an all-solid-state unit, featuring a high-stability and high-reliability power amplifier module and a DC module. These components collectively ensure consistent RF power output, with a focus on reliability, thanks to the use of high-quality electronic components. The power supply offers several advantages, including extended periods of normal operation, user-friendly and flexible operation, high efficiency, and minimal heat generation. It also incorporates a reflection power protection function. The RF power output is adjustable within a range of 0 to 500W (for the 500W version) or 0 to 1000W (for the 1000W version). Signal frequency is maintained with precision at 13.56MHz, with a minimal deviation of ±0.005%. Reflected power remains limited to ≤200W to ensure stable performance. Power stability is maintained within a tight tolerance of ±0.1%. The RF connector employs a reliable N type connector. Machine efficiency exceeds ≥75%, and harmonic components are minimized to ≤-50 dBc. Cooling is efficiently achieved through forced air cooling. Gas measurement is facilitated by a float flowmeter with two channels. Channel A covers a flow range of 10 to 100ml, while Channel B spans from 16 to 160ml. The vacuum system includes a digital vacuum gauge employing a resistance gauge for precise measurements. A two-stage rotary vane vacuum pump operates at motor speeds of 1440Hz (50Hz) and 1720Hz (60Hz), ensuring efficient pumping rates of 1.1L/s (50Hz) and 1.3L/s (60Hz). The vacuum range extends from 0.1Pa to 10,000Pa, with an ultimate vacuum level of 0.5Pa. Motor noise remains below 56dB. The equipment features gas inlet and exhaust port KF16 interfaces, connected via KF16 vacuum bellows. Vacuum control is achieved through a solenoid valve. The motor power is rated at 400W, and the power supply operates at AC220V 50/60Hz, with a total power consumption of 1000W (for the 500W version) or 1500W (for the 1000W version). The operational temperature range spans from -10℃ to 40℃, and the working vacuum is maintained below 40Pa. The overall dimensions of the equipment measure 540mm×650mm×600mm, with a total weight of 58kg, including packaging. These comprehensive technical specifications underscore the robust capabilities of the 500W/1000W 2L plasma cleaner for a wide range of applications.