40kg Vacuum indium alloy melting furnace

The vacuum indium alloy melting furnace stands out with a host of distinctive features, making it a versatile and efficient tool for indium alloy processing. The induction coil inductor structure is a standout element, not only ensuring operational ease but also facilitating effective power coordination, extending the furnace's lifespan, and resisting deformation. The furnace's integrated product design, carried out in an oxygen-free environment, is a testament to its commitment to precision and quality. Moreover, the furnace uniquely combines distillation and smelting functions, allowing simultaneous execution of melting and distillation collection processes. Real-time temperature monitoring, covering the bottom of the crucible and the surface of the evaporation and collection surface, adds a layer of control to the operational intricacies. The stainless steel construction of the smelting furnace is not just a structural choice; it is engineered to uphold high vacuum performance, ensuring the reliability and efficiency of the melting and distillation processes within a controlled and oxygen-free setting.
 

Exploring the technical parameters, the vacuum indium alloy melting furnace exhibits remarkable capabilities. With a crucible capacity of 40 kilograms, determined by the specific gravity of the indium alloy, the furnace achieves a maximum working temperature of 1200°C. The power supply capacity ranges from 120 to 150 kilowatts, providing substantial energy for the processes. Operating within a vacuum level not exceeding 5 pascals after the degassing process, the furnace maintains a vacuum pressure rise rate of no more than 4.0 pascals per hour. The furnace's overall dimensions, measuring approximately 2500×3000×3000 millimeters (length×width×height), emphasize its robust build. The induction frequency, with automatic tracking, spans from 1000 to 4000 hertz, while the induction voltage remains stable at 375 volts. Employing a bottom casting method, the temperature measurement range extends from room temperature to 1200°C, offering flexibility through the use of thermocouples or infrared measurement, depending on component requirements. The IGBT intermediate frequency power supply ensures efficient and controlled melting processes. The melting environment can be tailored to either vacuum or inert gas, catering to diverse production needs.
 

The crucible, measuring 180 millimeters in diameter and 250 millimeters in height, operates within a glove box, maintaining an oxygen-free environment. The glove box, designed for single-station single-sided operation, boasts dimensions of 1220×750×900 millimeters and incorporates a user-friendly 7-inch touchscreen interface for seamless control. Ensuring a highly stable processing environment, the glove box integrates a purification column, a 90 cubic meters per hour fan, and adheres to stringent water and oxygen index requirements, both below 1 ppm. In essence, the vacuum indium alloy melting furnace stands as a sophisticated and reliable solution, combining advanced technology with meticulous engineering for precise indium alloy processing.
 

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