25KW Induction Heating System with Temperature-Controller up to 1700℃

The 11KTC, a robust temperature-controlled induction heating and melting system, comes complete with essential accessories, making it an ideal solution for melting and sintering new metallic alloys with a melting point below 1700℃ in a protective gas environment. The 25KW Induction Heating System, at its core, is a versatile piece of equipment designed for various heating applications. Operating at 220V AC, 50/60Hz, and accommodating three phases (380VAC, 3-phase available upon request), it demands a working current ranging from 10 to 86 Amps, necessitating a 100A breaker. The system boasts a powerful 25KW maximum input power with an adjustable output frequency ranging from 30 to 80 kHz and a duty cycle of 100%.

Efficient air-cooling is facilitated by a rear fan, and the system incorporates automatic protection mechanisms, including water pressure, over-temperature, and overpower protection. The refractory assembly, crafted from alumina, encompasses crucial components such as the bottom crucible support, crucible holder, and cover. Precise temperature control is achieved through a digital temperature controller with Automatic PID tuning, offering 30 programmable segments for controlling heating and cooling rates and dwell times, ensuring a temperature accuracy within +/- 3℃. The system's continuous working temperature range spans from 1000℃ to 1700℃, with a maximum temperature of 1800℃ achievable for less than an hour.

A key highlight of the system is its induction heating component, featuring a high-purity graphite crucible and a three-layer special design refractory liner capable of withstanding temperatures up to 1800℃. The sealing flanges and quartz chamber, including a two-end open quartz tube, exhibit meticulous design (11"OD x 10.6"ID x 20” H). The top flange, a stainless steel hinged type, comprises essential features such as a 1/4'' thermocouple feedthrough, needle valve, and barb fitting. The bottom flange, also stainless steel, incorporates a needle valve and KF-25 vacuum port. The system includes a pressure sensor, an anti-corrosive capacitance diaphragm gauge (gas independent), and a 24V, 1A DC power adapter.

Complementing these features is a compact direct-read flow meter and a water chiller with precise temperature control (5 - 30℃) and a flow rate of 58 L/m. The vacuum pump, operating at 156 L/m, ensures efficient vacuum levels, and a heavy-duty mobile cart with a steel frame structure offers stability and mobility. Safety features include a protective shield made of phenolic sheets or polycarbonate, designed to contain shards in case of accidents. The system is backed by a one-year limited warranty with lifetime support, excluding consumable parts. The net weight of the comprehensive system is 350 lbs.

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