10L 13.56MHz Plasma Cleaner
This technology finds a wide range of applications across various industries. In the automotive sector (1), it is employed for tasks such as producing ignition coil engine oil seal films. In the defense industry (2), it plays a crucial role in the manufacturing of aerospace electrical connectors and dealing with materials like Kevlar. The electronics industry (3) benefits from this technology when creating hard plastic parts, earphones, and cell phone covers. In the medical field (4), it proves valuable in processes like intravenous infusion and catheter treatment. Furthermore, it is utilized in industries dealing with textile fibers, rubber, and plastics, among others (5). This technology's versatility and adaptability make it a valuable asset in addressing a wide array of industrial needs and challenges.
Product Description
The features of this technology encompass a range of specifications and criteria. Firstly, it employs environmentally friendly techniques as it utilizes a plasma process within a gas-solid coherent reactor, resulting in minimal water consumption and the absence of chemical additives, thereby preventing any environmental pollution (1). Additionally, its versatility is remarkable, as it can effectively process various substrate types, including metals, semiconductors, oxides, and most polymer materials (2). Notably, the process operates at a low temperature, closely approximating room temperature, which is particularly advantageous for polymer materials. This feature ensures extended retention times and higher surface tension compared to conventional corona and flame methods (3). Moreover, the technology serves a multi-functional purpose by only affecting a shallow surface layer of polymer materials (10-1000A). It preserves the intrinsic characteristics of the material while introducing one or more new features (4). Cost-effectiveness is another noteworthy aspect, as the device boasts simplicity, ease of operation, and minimal maintenance requirements. Furthermore, it facilitates continuous operation, and a small quantity of gas can replace vast amounts of cleaning fluids, thus reducing costs significantly (5). Additionally, the entire process is controllable through computer settings and data recording, providing precision and efficiency (6). Lastly, the technology exhibits exceptional flexibility in terms of treated geometry, accommodating objects of varying sizes, complexities, and compositions, ranging from parts to textiles (7). This comprehensive set of features makes this technology a versatile and eco-friendly solution with a wide array of applications. The 10L 13.56MHz Plasma Cleaner is equipped with a power supply rated for AC220V. Its working current should not exceed 1.2A, excluding the vacuum pump. The device is capable of generating RF Power up to 200W, operating at a precise radio frequency of 13.56MHz with a frequency offset of less than 0.2Hz. It features a characteristic impedance of 50 Ohms with automatic matching capabilities. For maintaining the appropriate vacuum conditions, the cleaner can operate within a range of 30Pa to 100Pa. Gas flow is adjustable, ranging from 10 to 100ml/min. Process control can be managed through MCU automatic and manual modes, allowing for flexible operation. Cleaning time is highly adjustable, ranging from 1 to 6000 seconds. The power supply is adjustable from 10% to 100%, providing further control over the cleaning process. The inside chamber of the device measures 200mm by 320mm, while its external dimensions are 600mm by 600mm by 780mm. It has a weight of 45Kg. Efficient cooling is maintained through forced cooling mechanisms, ensuring that the vacuum chamber temperature remains below 65°C during operation. These specifications collectively make the 10L 13.56MHz Plasma Cleaner a versatile and reliable tool for various cleaning applications.