100W/150W 5L Plasma cleaner P5L-100W

SKU: MND-134119
Model: P5L-100W

5L plasma cleaner is a compact, non-destructive cleaning device. The plasma cleaner uses low air pressure to excite plasma as a cleaning medium, thereby effectively avoiding secondary pollution caused by the liquid cleaning medium to the object to be cleaned.

 Product Description

5L plasma cleaner is equipped with a mechanical vacuum pump, while vacuuming maintains the vacuum of the chamber, the pollutants after the plasma reaction can also be pumped away by the vacuum pump; therefore, the short-time cleaning can completely clean the organic pollutants. In addition to the cleaning function, this small plasma cleaner can change the surface properties of some materials according to the needs under certain conditions. During the cleaning process, the glow discharge of the small plasma cleaner not only enhances the adhesion, compatibility and wettability of these materials, but also disinfects and sterilizes the materials. This plasma cleaner is suitable for laboratory and small-scale production. Using 13.56Mhz rf power supply, can be used to match a variety of commonly used gas plasma. There are a variety of common specifications for RF power supply from 100W to 1000W, which can meet the diverse needs of users. The 100W/150W 5L plasma cleaner finds its applications across a diverse range of fields. In the realm of metalwork, it excels at the removal of oil, greasy dirt, organic residues, and oxide layers from metal surfaces, ensuring their cleanliness and integrity. Within the automotive manufacturing sector, it plays a pivotal role in the pre-treatment of plastics and contributes to the paint spraying process, a critical step in automotive production. Textile production benefits from the plasma cleaner's capabilities by allowing precise adjustments in the hydrophilicity, hydrophobicity, and surface characteristics of textiles, filter screens, and films. In the field of biomedicine, the equipment enhances the activity of Petri dishes and optimizes the properties of vascular stents, syringes, catheters, and promotes pro-wetting of various materials, all of which are essential prerequisites for subsequent cross-coating treatments. The aerospace industry relies on the plasma cleaner for surface coating pretreatment of insulating materials and electronic components, ensuring their performance and durability in demanding environments. In the electronics sector, it proves indispensable for circuit board cleaning and etching, as well as non-oxidation and activation treatments of materials like PP, significantly improving their solderability. Within the semiconductor industry, the plasma cleaner plays a pivotal role in wafer processing and the removal of photoresist, facilitating pre-package pretreatment, a critical step in semiconductor manufacturing. In the LED manufacturing sector, it is instrumental in pre-treating brackets before cleaning and packaging, ensuring the production of high-quality LED components. Additionally, in the plastic and rubber industry, the equipment enhances the surface activity of materials such as PS, PE, PTFE, TPE, POM, AS, and PP, making them more amenable to bonding and printing processes, thus expanding its utility across various industrial applications. The 100W/150W 5L plasma cleaner boasts a comprehensive array of technical specifications. Its cleaning chamber is constructed from high-purity quartz, ensuring a pristine and contaminant-free environment. The chamber dimensions measure a diameter of 200mm and a length of 170mm, providing ample space for various applications. The RF power supply is a robust all-solid-state unit, incorporating a high-stability and high-reliability power amplifier module and a DC module. This combination effectively ensures consistent RF power output, underpinned by the use of high-quality electronic components that guarantee product reliability. The power supply offers several notable advantages, including extended periods of normal operation, straightforward and flexible operation, high efficiency with minimal heat generation, and an integrated reflection power protection function. The RF power output can be continuously adjusted within a range of 0 to 100W (for the 100W version) or 0 to 150W (for the 150W version). Signal frequency is meticulously maintained at 13.56MHz, with an exceptional precision of ±0.005%. Reflected power is limited to ≤100W, ensuring stable performance. Power stability is maintained within a tight tolerance of ±0.1%. The RF connector employs a reliable N type connector. Machine efficiency exceeds ≥75%, and harmonic components are minimized to ≤-50 dBc. Cooling is efficiently accomplished through forced air cooling. Gas measurement is facilitated by a float flowmeter featuring two channels. Channel A covers a flow range of 10 to 100ml, while Channel B spans from 16 to 160ml. The vacuum system includes a digital vacuum gauge utilizing a resistance gauge for precise measurements. A two-stage rotary vane vacuum pump operates at motor speeds of 1440Hz (50Hz) and 1720Hz (60Hz), guaranteeing efficient pumping rates of 1.1L/s (50Hz) and 1.3L/s (60Hz). The vacuum range extends from 0.1Pa to 10,000Pa, with an ultimate vacuum level of 0.5Pa. Motor noise remains below 56dB. The equipment features gas inlet and exhaust port KF16 interfaces, connected via KF16 vacuum bellows. Vacuum control is achieved through a solenoid valve. The motor power is rated at 400W, and the power supply operates at AC220V 50/60Hz, with a total power consumption of 550W (for the 100W version) or 600W (for the 150W version). The operational temperature range spans from -10℃ to 40℃, and the working vacuum is maintained below 40Pa. The overall dimensions of the equipment measure 600mm×500mm×560mm, with a total weight of 80kg, including packaging. These comprehensive technical specifications underline the robust capabilities of the 100W/150W 5L plasma cleaner, suitable for various applications across different industries.