100W/150W 2L Plasma cleaner P2L-100W
100W/150W 2L plasma cleaner is a compact, non-destructive cleaning device. The plasma cleaner uses low air pressure to excite plasma as a cleaning medium, thereby effectively avoiding secondary pollution caused by the liquid cleaning medium to the object to be cleaned.
Product Description
100W/150W 2L plasma cleaner is equipped with a mechanical vacuum pump, while vacuuming maintains the vacuum of the chamber, the pollutants after the plasma reaction can also be pumped away by the vacuum pump; therefore, the short-time cleaning can completely clean the organic pollutants. In addition to the cleaning function, this small plasma cleaner can change the surface properties of some materials according to the needs under certain conditions. During the cleaning process, the glow discharge of the small plasma cleaner not only enhances the adhesion, compatibility and wettability of these materials, but also disinfects and sterilizes the materials. 100W/150W 2L plasma cleaner is suitable for laboratory and small-scale production. Using 13.56Mhz rf power supply, can be used to match a variety of commonly used gas plasma. There are a variety of common specifications for RF power supply from 100W to 1000W, which can meet the diverse needs of users. The 100W/150W 2L plasma cleaner is a versatile tool with a wide range of applications across various industries. In metalworking, it excels at the removal of oil, greasy dirt, organic contaminants, and oxide layers from metal surfaces, ensuring their cleanliness and suitability for subsequent processes. Within the automotive manufacturing sector, it plays a pivotal role in the pre-treatment of plastics, preparing them for paint spraying, a critical step in automotive production. Textile production benefits from the machine's capabilities, allowing for precise adjustments in the hydrophilicity, hydrophobicity, and surface characteristics of textiles, filter screens, and films, thereby enhancing their performance. In the realm of biomedicine, the equipment facilitates the enhancement of Petri dishes' activity and the optimization of properties for vascular stents, syringes, catheters, and the pro-wetting of various materials. These preparations are essential prerequisites for subsequent cross-coating treatments. In the aerospace industry, the plasma cleaning machine is essential for the surface coating pretreatment of insulating materials and electronic components, ensuring their durability and performance in demanding environments. In the electronics sector, it proves indispensable for circuit board cleaning and etching, as well as for non-oxidation and activation treatments of materials like PP, significantly improving their solderability. Within the semiconductor industry, the machine plays a pivotal role in wafer processing and the removal of photoresist, facilitating pre-package pretreatment, a critical step in semiconductor manufacturing. In LED manufacturing, it is instrumental in pre-treating brackets before cleaning and packaging, ensuring the production of high-quality LED components. Additionally, in the plastic and rubber industry, the machine enhances the surface activity of materials such as PS, PE, PTFE, TPE, POM, AS, and PP, making them more amenable to bonding and printing processes, thus expanding its utility across various industrial applications. The 100W/150W 2L plasma cleaner is equipped with various technical parameters for efficient operation. Its main components include a high purity quartz cleaning chamber with dimensions of 100mm in diameter and 270mm in length. The RF power supply is an all-solid-state system that ensures stability and reliability through a high-stability power amplifier module and a DC module. This design not only guarantees long-term normal operation but also offers simplicity and flexibility in operation. Additionally, it achieves high power supply efficiency while minimizing heat generation, thanks to the use of high-quality electronic components. The RF power output is continuously adjustable between 0 to 100W or 0 to150W, providing versatility for different cleaning requirements. Operating at a signal frequency of 13.56MHz ±0.005%, the cleaner maintains power stability within ±0.1%. It utilizes an N-type connector for RF connectivity and boasts a machine efficiency of at least 75%. Furthermore, the cleaner minimizes harmonic components with a level of ≤-50 dBc. To ensure optimal performance, it employs forced air cooling. For gas measurement, the device features a float flowmeter with two gas channels. Channel A has a range of 10-100ml, while Channel B covers 16-160ml. Vacuum measurement relies on a digital vacuum gauge (resistance gauge), coupled with a two-stage rotary vane vacuum pump. The motor operates at 50 Hz (1440 RPM) or 60 Hz (1720 RPM), with a pumping rate of 1.1L/s at 50 Hz and 1.3L/s at 60 Hz. The vacuum range spans from 0.1Pa to 10000Pa, achieving an ultimate vacuum of 0.5Pa with low motor noise not exceeding 56dB. The cleaner features KF16 gas inlet and exhaust port connections, utilizing KF16 vacuum bellows for seamless operation. Vacuum control is facilitated by a solenoid valve, and the motor has a power rating of 400W. The device operates on an AC220V 50/60Hz power supply, with a total power consumption of 550W/600W. It can function within an operating temperature range of -10℃ to 40℃, maintaining a working vacuum of ≤40Pa. The overall dimensions of the cleaner are 540mm×500mm×440mm, and it has a total weight of 58kg, including packaging.